SportsArt Fitness Treadmill 6300 User Manual

6300/6310 Treadmill Electronics Repair Manual Version 2; Date: 11-11-04

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Treadmill Control Area 6300 INTRO.02 Keypad Display HTR Grip (left) Emergen

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Display Windows 6300 INTRO.03 65% Target Heart Rate Window Î Shows 65% target

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Display Keys 6300 INTRO.04 <CHANGE> Key Î Press to change modes: Distan

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Display Unit Feedback LEDs 6300 INTRO.05 Note: This picture shows an old disp

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction Operating the 6300 Treadmill: Start Up Quick Start: Turn on the On/Off switch. On/

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction Operating the 6300 Treadmill: Manual Mode Manual Operation: Manual mode is the def

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction Operating the 6300 Treadmill: Stop Functions STOP/PAUSE Key Pause function: Pres

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Introduction – 6310 Treadmill Features 6310 – INTRODUCTION.01 – 6310 Treadmill

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Treadmill Specifications at a Glance Function Description Operation Modes Ma

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Display Windows 6310 INTRO.02 65% Target Heart Rate Window ÎShows 65% target

6300/6310 Treadmill Electronics Repair Manual The 6300/6310 Treadmill Electronics Repair Manual is designed to be a quick, easy troubleshooting guid

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Display Keys 6310 INTRO.03 <SCROLL> Key ÎPress to select programs. <

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Display Unit Feedback LED 6310 INTRO.04 Motor Overheat LED ÎLights to indicat

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction Operating the 6310 Treadmill: Start Up Quick Start: Turn on the On/Off switch. On/

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction Operating the 6310 Treadmill: Manual Operation To enter manual mode, press the SCR

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction Operating the 6310 Treadmill: Stop Functions STOP/PAUSE Key Pause function: Pres

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction Operating the 6310 Treadmill: Programs Press the Scroll<▼> key to sele

6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction KPH/MPH, Distance/Time, Clear Set MPH/KPH: Turn on the unit. “SPORTSART” scrolls a

6300/6310 Treadmill Electronics Repair Manual - Operation 6300/6310 Operation – Explains 6300/6310 Operation in General OPERATION.01 – 6300/6310 Pow

6300/6310 Treadmill Electronics Repair Manual – Operation 6300/6310 Power/Signal Diagram Display BoardDrive BoardVRStride MotorMotorOptic SensorInduc

6300/6310 Treadmill Electronics Repair Manual – Operation 6300/6310 Power/Signal Flow Explanation 1. AC voltage travels through the power cord, fus

6300/6310 Treadmill Electronics Repair Manual - Contents Contents 6300 Introduction – 6300 Treadmill Features 6300 – INTRODUCTION.01 – 6300 Treadmil

6300/6310 Treadmill Electronics Repair Manual – Operation 6300/6310 Motor Compartment Components OPERATION.03 EMI Filter Drive Motor Note: Old driv

6300/6310 Treadmill Electronics Repair Manual – Display Display – Includes 6300/6310 Display Wiring, LEDs, Test Procedures DISPLAY.01 – 6300/6310 Dis

6300/6310 Treadmill Electronics Repair Manual – Display 6300/6310 Display Board Wire Connection Diagram Display BoardC-SAFEBoardHTRBoardKeypadEmerge

6300/6310 Treadmill Electronics Repair Manual – Display 6300/6310 Display Board Wire Connection Picture DISPLAY.02 CON1 ÎMain “Ribbon” Cable To Driv

6300/6310 Treadmill Electronics Repair Manual – Display 6300/6310 Display Board LEDs DISPLAY.03 LED21 POWER Indicator ÎLit: Power is supplied for d

6300/6310 Treadmill Electronics Repair Manual – Display 6300/6310 Display VCC Circuit Voltage Test DISPLAY.04 LED21 Display Power Indicator and

6300/6310 Treadmill Electronics Repair Manual – Display 6300/6310 Display VBB Circuit Voltage Test DISPLAY.05 Test Procedure: Place probes as shown

6300/6310 Treadmill Electronics Repair Manual – Display Display Board Main Program IC U5 DISPLAY.06 Program IC U5

6300/6310 Treadmill Electronics Repair Manual – Display 6310 Display Board - Front View DISPLAY.07

6300/6310 Treadmill Electronics Repair Manual – Drive 6300/6310 Drive Board – Includes 6300/6310 Drive Board Wiring, LEDs DRIVE BOARD.01 – Drive Boa

6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) 6300/6310 Operation – Explains 6300/6310 Operation in General OPERATI

6300/6310 Treadmill Electronics Repair Manual – Drive Drive Board Wire Connections Display BoardDrive BoardVRStride MotorMotorOptic SensorInductor(63

6300/6310 Treadmill Electronics Repair Manual – Drive 6300/6310 Drive Board Connection Picture DRIVE.02 CON6 ÎConnects to optic sensor. CIN4 遮斷

6300/6310 Treadmill Electronics Repair Manual – Drive 6300/6310 Drive Board LEDS – Normally Lit DRIVE.03 LED10 “CLK” LED ÎLights to indicate recepti

6300/6310 Treadmill Electronics Repair Manual – Drive 6300/6310 Drive Board LEDs – Normally Not Lit DRIVE.04 LED7 “Current Restriction” LED ÎLights

6300/6310 Treadmill Electronics Repair Manual – Drive 6300/6310 Drive Board Picture DRIVE.05 Note: The 6300/6310 drive board has been revised since

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Drive Motor System Operation MOTOR.01 – 6300/6310 Motor System Operation MOTOR.02 –

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Motor System Operation Display BoardDrive BoardMotor2 pinMotorVoltageMotor SpeedSig

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Voltage to Motor – Test Configuration MOTOR.02

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Voltage to Motor – Test Procedure 1. Put multimeter to the DC voltage setting. Place

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Motor Integrity and OHM Test Configuration 6300/6310 Motor Integr

6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) 6300/6310 Drive Motor System Operation MOTOR.01 – 6300/6310 Motor Sys

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Transformer Test - Configuration MOTOR.05 CON1 Transformer Wire Connector Drive B

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Transformer Test Procedure 1. Make sure that transformer wire connections (CON1) to t

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Inductor Test Configuration 6300/6310 Inductor Test Procedure 1. Disc

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Optic Sensor Signal Test MOTOR.08 Optic Sensor BoardOptic Sensor Wheel LED10

6300/6310 Treadmill Electronics Repair Manual – Motor 6300/6310 Optic Sensor Signal Test Procedure Turn on unit power. Do not press display keys. Use

6300/6310 Treadmill Electronics Repair Manual – Incline 6300/6310 Incline System Operation INCLINE.01 – 6300/6310 Incline System Operation INCLINE.0

6300/6310 Treadmill Electronics Repair Manual – Incline 6300/6310 Incline System Operation Display BoardDrive BoardIncline Motor2 pinMotorVoltageIn

6300/6310 Treadmill Electronics Repair Manual – Incline 6300/6310 Voltage to Incline Motor - Test Configuration INCLINE.02

6300/6310 Treadmill Electronics Repair Manual – Incline 6300/6310 Voltage to Incline Test Procedure 1. Put multimeter to the DC Voltage setting. Inse

6300/6310 Treadmill Electronics Repair Manual – Incline 6300/6310 Incline VR Voltage - Test Configuration INCLINE.04

6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) 6300/6310 Heart Rate System HR.01 – Heart Touch Rate (HTR) Operation

6300/6310 Treadmill Electronics Repair Manual – Incline 6300/6310 VR Voltage Test Procedure 1. Put multimeter to the DC Voltage setting. Place one p

6300/6310 Treadmill Electronics Repair Manual – Calibration 6300/6310 Incline Calibration CALIBRATION.01 – 6300/6310 Incline Calibration Overview CA

6300/6310 Treadmill Electronics Repair Manual – Calibration 6300/6310 Incline Calibration Overview Incline calibration is necessary when: z the dis

6300/6310 Treadmill Electronics Repair Manual – Calibration Mechanical Calibration Step 1. Turn the unit on its side,

6300/6310 Treadmill Electronics Repair Manual – Calibration Electronic Calibration Step 1. Remove the VR cover Step 2.

6300/6310 Treadmill Electronics Repair Manual – Calibration Incline Calibration Testing Test the calibration by running the incline. z At the phys

6300/6310 Treadmill Electronics Repair Manual – Heart Rate 6300/6310 Heart Rate System Operation HR.01 – Heart Touch Rate (HTR) Operation HR.02 – PO

6300/6310 Treadmill Electronics Repair Manual – Heart Rate Heart Touch Rate (HTR) Operation Display BoardHTR心跳小板3 PIN CABLEPULSEHTRHANDLE BARHTRH

6300/6310 Treadmill Electronics Repair Manual – Heart Rate POLAR Heart Rate (HR) Operation Order Part Operation 1 HR Transmitter 1.

6300/6310 Treadmill Electronics Repair Manual – Heart Rate HTR Board LED Operation LED Indicator Definitions Function LED1 LED2 LED3 LED4

6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) Testing Components Unique to 6300/6310 Treadmills FILTER.01 – EMI Filt

6300/6310 Treadmill Electronics Repair Manual – Heart Rate Possible Malfunctions 1. Strap on a Polar heart rate transmitter or hold onto the HTR hand

6300/6310 Treadmill Electronics Repair Manual – Heart Rate HTR Cable/Handlebar Test Procedure A lack of continuity or a short in the wiring betwee

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting 6300/6310 Troubleshooting ERR1.01 – ERR 1 – Motor Movement ERR1.02 – Troubleshooting

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting ERR 1 – Motor Movement ERR1 indicates a speed issue. In this case, the motor speed a

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting Troubleshooting: ERR1 – Motor Movement Since the motor moves when you press speed up

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting ERR 1 – No Motor Movement ERR1 indicates a speed issue. In this case, the motor do

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting Troubleshooting: ERR 1 – No Motor Movement Turn unit power off and then on to clear

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting ERR 3 ERR3 indicates that the actual unit speed differs from the speed setting. Unli

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting ERR 3 Troubleshooting Inspect the optic sensor and other components as follows. Opt

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting ERR 7 Either the main program IC didn’t detect the incline VR voltage, or the incl

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Introduction – 6300 Treadmill Features 6300 – INTRODUCTION.01 – 6300 Model Tre

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting ERR 7 Troubleshooting ERR7 is an incline system VR error. Check the incline VR fir

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting Display Does Not Light Malfunction: Turn on unit power. Display does not beep once;

6300/6310 Treadmill Electronics Repair Manual – Troubleshooting Troubleshooting: Display Does Not Light Trace the power into the unit. The problem e

6300/6310 Treadmill Electronics Repair Manual – Testing Testing Components Unique to 6300/6310 Treadmills FILTER.01 – EMI Filter FILTER.02 – EMI Filt

6300/6310 Treadmill Electronics Repair Manual – Testing EMI Filter The EMI filter prevents interference to other electronic products. A malfunctionin

6300/6310 Treadmill Electronics Repair Manual – Testing EMI Filter Test (Continued) Put the multimeter to the ohm setting. Place probes as shown belo

6300/6310 Treadmill Electronics Repair Manual – Testing Thermal Fuse Placement THERMAL FUSE.01 Thermal Fuse Connector Wire Thermal Fuse Motor Therm

6300/6310 Treadmill Electronics Repair Manual – Testing Thermal Fuse Operation Display BoardDrive BoardMotorThermal FuseSignalCLKThermal FuseThermal

6300/6310 Treadmill Electronics Repair Manual – Testing Thermal Fuse Troubleshooting If the “Service required” indicator lights, check the motor. Is

6300/6310 Treadmill Electronics Repair Manual – Testing Emergency Stop Knob Signal Diagram Emergency Stop Knob Operation Note: When not

6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Treadmill Specifications at a Glance Function Description Operation Modes Or

6300/6310 Treadmill Electronics Repair Manual – Testing Emergency Stop Knob Troubleshooting If the emergency stop knob malfunctions – activating whe

6300/6310 Treadmill Electronics Repair Manual – Testing Emergency Stop Knob Revision Treadmills made in and after September 2004 did not have the em

6300/6310 Treadmill Electronics Repair Manual – Testing Key Operation Key circuits have continuity when keys are pressed down and don’t have continui

6300/6310 Treadmill Electronics Repair Manual – Testing Key Test Procedure Put multimeter to the ohm setting. Place probes as shown on points A and B

6300/6310 Treadmill Electronics Repair Manual – Reference Reference REF.01 – 6300/6310 Drive Board LED Reference Chart REF.02 – 6300/6310 Display LED

6300/6310 Treadmill Electronics Repair Manual – Reference 6300/6310 Drive Board LED Reference Chart LED Position Color Name Action 1 Mid l

6300/6310 Treadmill Electronics Repair Manual – Reference 6300/6310 Display LED Reference Chart LED Position Color Name Action LED 20 Top r

6300/6310 Treadmill Electronics Repair Manual – Reference VR Voltages for Various SportsArt Treadmill DC Incline Motors Incline Position Incline VR